European provider of cut bloom and bouquets , Green Partners , has reduce its one-year cartonful printing process costs by £ 48 K by switching from mitt labelling to using Rotech direct cartonful printers . “ The price - savings have been significant for us , " said Operations Manager , John Berry . “ A price per photographic print survey was late carried out in Holland where they use the same printers and it process out at 2.6p per thousand prints ” .
From their UK facilities in Spalding , Lincolnshire , Green Partners appendage and spread in excessiveness of 1.6 million boxes of flowers each year to supermarket strand throughout the UK . Their flowers are fain and carefully envelop by deal before being placed in pail , which are then boxed-in , ready for shipping - this allows the retail merchant to just lift a bucket full of flowers out of the corner and place it directly onto the exhibit stand .
distinguish the high cost of labelling boxes by handThe process of applying out labels to packed boxes of flush was also antecedently done by hand , however , it was ineffective and becoming more and more costly .
The labels for the box were being impress using desktop printer which were expensive to repair , add to the toll of maintenance , as well as the cost of the labels and printer ribbons .
Two faculty members were designate to labelling box – one to impress the labels and one to hand apply them ; one person had to hand apply an norm of 28,000 labels per workweek , increasing to up to 72,000 labels during peak season such as Christmas and Mother ’s Day .
Sourcing an automated out carton publish solutionFinding a monetary value - effective solution soon became a priority for Green Partners . They had identified the problems and the associated monetary value – they then needed assistance with prefer a root that would easily integrate with their product lines .
UK code and marking specialists , Rotech Machines , were contact by Operations Manager , John Berry , who was interested in their heavy area printing machine following a previous successful installation in Holland . Rotech Service Engineer , Darren Golder , visited the Spalding land site to carry out a survey , evaluating their yield process and printing requirement .
peak in pail travel along 5 different lowly - line conveyors – making it easy for operators to insert the peak . The bucketful are then manually placed in boxes which travel past a strap machine before labels are employ .
The ideal solution was to fit a large area printer directly onto each line of business , which prints the entropy directly onto the box just prior to strapping .
Seiko X72 printerHigh - volume , lineal to carton printingRotech installed a RotechSeiko X72 Printeronto each of their five lines . The printer uses the modish printhead technology to go for high - resolution , magnanimous area prints directly onto any porous airfoil – idealistic for surface such as cardboard , newspaper and wood .
The X72 uses unique Freeflow ™ technology ; the printhead draws the ink from the principal cooler , systematically applying high - quality print to areas of up to 72 mm in height at speeds of up to 45 metres per minute . Easy desegregation with production linesOne of the many benefits of the heavy region Seiko printer is that they can slot so easily onto existing conveyor line . As manufacturers of coding and marking systems , Rotech were able to produce uncomplicated , in full adjustable skeleton to affix each printer directly onto each line , permit users to easily adjust the printer height or position as required .
Each pressman also amount with its own 20 ” full color Windows ® OS touchscreen controller which easy with their ERP system , admit them to schedule strain runs and print info so that the entire cognitive operation is automated .
The price - delivery of automated large field impress vs hired man labellingGreen Partners have made significant savings across a routine of region . Since installing the X72 pressman just under a twelvemonth ago , they have save around £ 2,000 on printheads and maintenance , £ 1,000 which was previously spent on labels , and around £ 45,000 on labour costs .
John Berry enjoin “ The simpleness of the units has been the fundamental point , and the ease of integration made it possible to move and run in workaday production . When we recently moved to our young premise , it was made simple-minded due to the simple model that allowed us to quickly continue production . ”
Green Partners now have no downtime – they simply fill the ink tanks as postulate ( indicated by the printer comptroller ) whilst the printer is still printing .
Since the installation , Green Partners have instal a further two X72 printers , bringing the total to seven .
To read the full installation history , or to find out more about the full range of Rotech coding and marking solutions , please visitwww.rotechmachines.com .
For more information : Rotech Machines Ltd1 Brownfields CourtWelwyn Garden CityHertfordshireAL7 1AJUnited KingdomT : +44 ( 0 ) 1707 393700Email:[email protected][email protected ]
